Glass lined reactor – BT type

Glass lined reactors are at the core of production operations wherever a reaction is run under aggressive acid conditions.
Our state-of-the-art glass lined reactors ensure quality, safety and reliability satisfying multiple requirements, such as:

  • Efficient and reproducible heat transfer
  • Effective and reliable mixing systems
  • Corrosion resistance
  • No contamination

They are designed and manufactured in compliance with ASME standards.

 

Features and options

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Nominal capacity

  • 10 GAL to 500 GAL

Design specifications

  • Pressure: FV to 100 PSI
  • Temperature : – 13°F to + 450°F

Design and calculation codes

  • ASME Section VIII Div.1 / U-stamped

Construction system

  • 2 pieces construction (bottom vessel + cover)

Jacket design

Half pipe coil design

Nozzles

  • Flanges as specified by ANSI B 16.5 comes-with 2-piece backing flange
  • All glass lined nozzles are complete with loose backing split flanges as specified by flange standards (ANSI)

Gaskets

  • PTFE envelope type with stainless steel insert for all glass lined connections

Agitator system

  • Three retreat blade impeller agitators supplied as standard
  • Other mixing system designs are supplied on request

Drive unit

  • 3-phase asynchronous electric motor, EExd certified
  • Speed reducer with ground profile gears
  • Direct mounted connection between motor and reduction gear

Explosion protection

  • Class 1 – Div.2

Shaft seal

  • Cartridge design with double mechanical seal assembly for quick replacement, side dismantling without removal of gear with thermometer and pressure gauge
  • Pressurizing and lubrication unit with thermosiphon circulation complete with hand pump for topping up
  • Contacting or non-contacting gas lubricated seal with gas seal panel, available on request
  • Mechanical lip type seal, available on request

Supports

  • Legs – side brackets – support rings
  • Other designs supplied on request

Glass lining

  • Multipurpose G2208 glass available in blue, light blue and white
  • Other types of glass to suit specific requirements are available on request

Glass quality is checked as specified by DIN 28063
The following controls are performed:

  • Visual inspection
  • Thickness control of the coating
  • StatiFlux (electrified particle test)
  • Spark test as specified by ISO 2746
    Operated at 20.000V for vessel and accessories, immediately after glass lining; at 12.000 V for vessels and accessories prior to shipment

Other parts included are the following:

  • Glass lined protection ring for the manhole
  • Spring assisted lifting device to open the manway cover
  • Sight glass
  • Light glass

Accessories

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Glass lined bottom outlet valve

  • Manually driven, pneumatically driven or pneumatically actuated

Sealed insulation

  • Provided with stainless steel cladding on insulating materials (e.g., mineral wool, foam glass)
    Insulation is available on request on the vertical shell, lower bottom and top head, to ensure the reactor is completely enclosed

Light fitting, EExd certified

Agitating nozzles for the jacket inlets

  • Provided to increase the circulation velocity of liquid media in the jacket

Temperature probe

  • Completely glass lined or provided with tantalum tip

pH, redox probe

  • Completely glass lined or provided with tantalum tip

RP probe

  • To detect glass lining failure

Glass lined or PTFE lined dip pipes

  • Other corrosion resistant materials are also available

Sampling probe

  • Simple or continuous type with circulation washing pump and potentially a pH probe on the circuit

Fast closing device

Powder charging device

Applications

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Glass lined reactors are used for multiple applications, from API (active pharmaceutical ingredients) synthesis to hydrometallurgy, across different industries, such as:

  • Base chemical
  • Chloralkali
  • Crop protection
  • Flavours & fragrances
  • Pharmaceutical
  • Precious and technology metals

They can be provided as standalone units or modular turnkey systems to simultaneously satisfy functional needs and efficiency in project costs and execution time.

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